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teardowndroneTRL-3

Unit #1: E99 Pro Drone Teardown

E99 Pro drone fully disassembled into component groups

Overview

Unit: LL-PTR-001 Subject: E99 Pro quadcopter Mass: 108g Date: 22 February 2026 Result: Complete disassembly, zero component damage

E99 Pro before disassembly

Background

This is LastLanding’s first pilot teardown — a proof-of-concept exercise to develop and validate our dismantling methodology at micro scale before progressing to larger aircraft.

The E99 Pro is a consumer-grade quadcopter weighing 108 grams. While far from a full-size aircraft, it contains the same fundamental component categories: structural elements, propulsion, avionics/electronics, wiring, and fasteners.

Process

The teardown followed a systematic top-down approach:

  1. Photographic documentation of the intact unit from all angles
  2. Propeller removal — 4x propellers, press-fit, removed by hand
  3. Shell separation — 4x Phillips screws securing upper/lower body
  4. Battery extraction — 3.7V LiPo, connector-based removal
  5. Camera module removal — ribbon cable disconnect
  6. Flight controller board extraction — 2x screws, 3 cable connectors
  7. Motor removal — 4x brushed DC motors, press-fit into frame mounts
  8. Wire harness separation — soldered connections documented before separation
  9. Final frame disassembly — landing gear, LED diffusers, antenna

Complete disassembly — all components sorted

Material Classification

CategoryMass (g)Percentage
Electronics (FC, camera, ESC)2825.9%
Motors (4x brushed DC)2422.2%
Structural (plastic frame)2220.4%
Battery (LiPo)1816.7%
Propellers (4x)87.4%
Wiring & connectors54.6%
Fasteners (screws)21.9%
Waste (labels, adhesive residue)10.9%

Parts-to-scrap ratio: 99/1

Key Findings

  • Zero damage during disassembly — all components recovered intact
  • No specialized tools required — Phillips screwdriver and tweezers only
  • Documentation overhead is significant — photography adds ~40% to process time, but is essential for methodology development
  • Material sorting is straightforward at this scale — clear boundaries between component categories

Significance

This teardown achieved TRL 3 (Technology Readiness Level 3: Analytical and experimental critical function and/or characteristic proof of concept) for LastLanding’s dismantling methodology.

The 99/1 parts-to-scrap ratio, while measured at micro scale, aligns with industry benchmarks (98/2 per AELS/Derk-Jan van Heerden) for full-size aircraft dismantling.

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